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Capabilities and Equipment List

Foundry

Melting

2 – 2500 KW Inductotherm Furnaces                      (10,775 lbs/hour)

Molding

2 – 20″ x 24″ FBN Roberts Sinto                              (with 124 cooling positions)

1 – 20″ x 24″ FBO Roberts Sinto                              (with 186 cooling positions)

Core Making

1 – IMF 3100 Iso-Cure machine

1 – Shallco CB-15 Iso-Cure machine

1 – B&P Shell core machine

1 – Dependable Shell Core machine

Cleaning Room

3 – Roberts Sinto Barinder CNC Grinders

3- SNAG Grinders

Patter Making

1 – Hurco VMX64 CNC Mill

1 – Hurco VM CNC Mill

1 – Mori-Seiki SV-500 CNC Mill

Engineering

Solidworks

MasterCAM

Solidcast

Annealing

3 – Unitherm 1,000lb capacity furnaces                 (with shot blasting)

Machine Shops

CNC Milling

2 – Okuma MA600
      (40” x 40” x 36”)

2 – Mori Seiki SH630/SH633
      (33” x 33” x 30”)

3 – Mori Seiki NH4000
     (22” x 22” x 25”)

4 – Mori Seiki NH5000
     (29” x 29” x 33”)

1 – DMG Mori NHX 5000
     (29” x 29” x 33”)

1 – DMG Mori NHX 4000
     (22” x 22” x 25”)

1 – Mori Seiki MV40 Vertical
     (43” x 18” Table)

1 – Haas VF-4SS Vertical
     (52” x 18” Table)

CNC Turning

2 – DMG Mori NTX2000/1500SZM
     (5 axis; 10” chuck; live tooling)

1 – Mori Seiki ZT2500
     (2 axis; 10” chuck; live tooling)

1 – Mori Seiki CL25
     (2 axis; 10” chuck)

1 – Hardinge GS250
     (2 axis; 10” chuck)

2 – Okuma L1420                                                      (2 axis; 10” chuck)

1 – Okuma LC40
     (2 axis; 12” chuck; live tooling)

1 – Okuma LB45
     (2 axis; 25” chuck; live tooling)

1 – Okuma LU15
     (2 axis; 10” chuck; live tooling)

Capabilities 

Pouring Grades – ASTM A536-84

     o 60-40-18
     o 65-45-12
     o 80-55-06
     o 100-70-03
     o Other grades available to
        meet customer needs

Austempering offered

     o Grade 1 – 130-90-09
     o Grade 2 – 150-100-07
     o Grade 3 – 175-125-04
     o Grade 4 – 200-155-02
     o Grade 5 – 230-185-01

Ductile Iron Castings 5 lbs to 65 lbs

     o Max dia of 16”
     o Max dim of 16” x 20” x 10”

CNC milling up to 40” x 40” x 36”

 

CNC turning up to 24” dia x 30”

 

Annealing & heat treat

 

Assembly and kitting

 

Finish coatings and painting

 

Engineering

      o Casting design, technical assistance
         and manufacturing analysis
     o Tooling design and fabrication