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Capabilities and Equipment List

Foundry

Melting

2 – 2500 KW Inductotherm Furnaces                      (10,775 lbs/hour)

Molding

2 – 20″ x 24″ FBN Roberts Sinto                              (with 124 cooling positions)

1 – 20″ x 24″ FBO Roberts Sinto                              (with 168 cooling positions)

Core Making

Laempe Reich LL10 Core Machine

IMF 3100 Iso-Cure machine

B&P CB-15 Iso-Cure machine

Shallco U-180 Shell Core machine

Dependable Shell Core machine

Cleaning Room

1 – 3D Vision Cell Automated Robot

3 – Roberts Sinto Barinder CNC Grinders

3- SNAG Grinders

Patter Making

1 – Hurco VMX64 CNC Mill

1 – Hurco VM CNC Mill

1 – Raised3D Pro 2 3D Printer

2 – Manual Lathes

4 – Manual Bridgeport Milling Machines

Engineering

Solidworks

MasterCAM

MAGMASOFT®

Annealing

3 – Unitherm 1,000lb capacity furnaces                 (with shot blasting)

Machine Shops

CNC Milling

2 – Okuma 4VAE

1 – Haas VF-4

2 – Okuma MA600 (40” x 40” x 36”)

2 – Mori Seiki SH6330/SH633 (33” x 33” x 30”)

3 – Mori Seiki NH4000 (22” x 22” x 25”)

4 – Mori Seiki NH5000 (29” x 29” x 33”)

CNC Turning

3 – Mori Seiki NH/NHX 4000

5 – Mori Seiki NH/NHX 5000

2 – DMG Mori NTX2000/1500SZM (5 axis; 10” chuck; live tooling)

1 – Mori Seiki ZT2500 (2 axis; 10” chuck; live tooling)

2 – Okuma L1420 (2 axis; 10” chuck)

1 – Okuma LC40 (2 axis; 12” chuck; live tooling)

1 – Okuma LB45 (2 axis; 25” chuck; live tooling)

Capabilities 

Pouring Grades – ASTM A536-84

     o 60-40-18
     o 65-45-12
     o 80-55-06
     o 100-70-03
     o Other grades available to
        meet customer needs

Austempering offered

     o Grade 1 – 130-90-09
     o Grade 2 – 150-100-07
     o Grade 3 – 175-125-04
     o Grade 4 – 200-155-02
     o Grade 5 – 230-185-01

Ductile Iron Castings 5 lbs to 65 lbs

     o Max dia of 16”
     o Max dim of 16” x 20” x 10”

CNC milling up to 40” x 40” x 36”

 

CNC turning up to 24” dia x 30”

 

Annealing & heat treat

 

Assembly and kitting

 

Finish coatings and painting

 

Engineering

      o Casting design, technical assistance
         and manufacturing analysis
     o Tooling design and fabrication