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Our ISO 9001 Certified Pattern Shop

Our Norwich facility is home to a cutting-edge pattern shop, strategically positioned adjacent to our foundry. This proximity allows for seamless integration between design and production, enhancing efficiency and quality control. With a legacy spanning over 85 years, Farrar Corporation has consistently pushed the boundaries of innovation in custom pattern-making services and embracing cutting-edge solutions.

Our pattern shop is outfitted with high-performance CAD software, precision CNC machining centers, and advanced 3D printing capabilities for rapid prototyping. This commitment to modern techniques allows us to deliver exceptional results while reducing lead times and enhancing precision. Our dedicated team of skilled craftsmen and engineers combines time-honored techniques with modern technology to create patterns of unparalleled accuracy and complexity, constantly exploring new methodologies and materials to ensure we stay ahead of industry trends.

Beyond production capabilities, Farrar’s engineering team excels in collaborative design and optimization of parts. Our experienced engineers work closely with clients to enhance designs for manufacturability and improve functionality and cost-effectiveness. Whether refining existing components or developing new ones, our engineering expertise ensures your parts are optimized for both performance and production efficiency.

This blend of experience and cutting-edge capabilities has earned Farrar Corporation recognition as one of America’s premier pattern shops. We take pride in our ability to tackle even the most challenging projects, providing tailored solutions for industries ranging from heavy construction and agriculture machinery to industrial equipment and valves. By combining our deep foundry expertise with a willingness to adapt and evolve, Farrar continues to set new standards in pattern-making and manufacturing excellence.

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At Farrar Corporation, we believe that the finished quality of a ductile iron casting is largely determined by the quality of the pattern from which it’s cast.

That’s why we insist on designing and manufacturing our own patterns in house, utilizing precision CAD models to produce CNC machined patterns.

Pattern Making Equipment

  • 1 – Hurco VMX64 CNC Mill
  • 1 – Hurco VM CNC Mill
  • 1 – Mori-Seiki SV-500 CNC Mill
  • 1 – Raised3D Pro 2 3D Printer
  • 2 – Manual Lathes
  • 4 – Manual Bridgeport Milling Machines

 

Engineering & Design Technology

  • Solidworks 2023
  • MasterCAM
  • MAGMASOFT®

 

Flexible Design Process

  • While aluminum is the preferred material, we will work with customers on other material choices to best fit their needs. In some cases, we will also consider rigging existing customer tooling. Our commitment to innovation means we are open to exploring various other options – from advanced composites to 3D printing solutions – to best fit our customers’ needs.
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